Marvac Assemblies

MarVac Assemblies: Your Premier Partner for Electronic and Electromechanical Solutions

MarVac Assemblies, a division of Marsh Electronics, specializes in delivering innovative turnkey products and assembly services tailored to the unique needs of our OEM customers. We cater to diverse sectors including Food & Beverage, Energy, Military, Industrial, Commercial & Off-Road Vehicles, and Medical applications.

As part of Marsh Electronics, MarVac Assemblies provides a comprehensive suite of assembly services, product customization, and quality support. Our streamlined procurement and production processes are designed to enhance efficiency, reduce costs, and minimize inventory liabilities for our valued clients.

Our commitment to customer satisfaction is evident in our robust inventory management programs and exceptional service. We have earned a reputation for delivering superior value across the industries we serve, gaining the trust of top manufacturers and customers.

At MarVac Assemblies, we are driven by a persistent pursuit of excellence. We continuously strive to offer unparalleled value through innovative solutions and exceptional service. Partner with us to experience the benefits of our expertise and dedication and let us help propel your business forward.

Take a virtual Tour of Marvac Assemblies

Virtual Tour of Marvac Assemblies

Some of the customized assembly services we provide are:

Wire Processing:

  • Automotive / Marine Wire
  • Teflon
  • Silicone
  • Hypalon
  • PVC
  • Modular – Phone, Cat5, Serial

Cutting / Stripping / Marking of 000-32 AWG Wire Multi-Conductor Wire

Crimping : 000 – 28AWG

Wire Twisting: 14AWG – 32AWG

Flat Cable: Up to 64 Conductor:

  • Cutting Tubing / Sleeving Process PVC
  • Shrink
  • Fiberglass
  • PTFE
  • Corrugated Loom

Harness Capabilities:

  • Single Lead
  • Multi-Conductor

Ribbon Cable Assemblies

Twisted Pairs

Indicator and LED Light Assembly

Terminal Block Assembly and Marking

Kitting /Bagging

Special Packaging

Electromechanical Assembly

Soldering RoHs and Non RoHs

Component Preparation

Lead Tinning

Wire leads to Component

Ultrasonic weld crimping

Potting

Compliance’s / Quality / Certifications:

  • ESD Safe
  • RoHS Compliant Components and Soldering
  • Hi Pot Testing
  • Continuity Testing
  • WHMA/IPC A620 Certification
  • UL Recognized
  • In-Process and Final Inspection Team

Component Applications

When you need assistance in applying an electronic component, or need a component customized to fit your application requirement, let Marsh Electronics support you. Our on-staff engineer and vendor relations professionals will work with you to identify the requirement, find a solution, provide a sample for testing, and support you through the qualification process.

Marsh Electronics can help you streamline the electronic application process with customized application support to fully understand and better evaluate your application requirements. Our on-staff engineer and trained sales staff will help you find the technical solutions that suit your needs, faster. Our engineer will provide insight to technologies, end applications, and integrated solutions to your application requirements.

Marsh Electronics offers engineering ideas, application research and support, customized circuit suggestions and product specifications. We also welcome in-depth discussions and specialty application inquiries with our experts to provide you a tailored product quickly and cost effectively.

Capabilities

Custom Wire Harness and Cable Assembly

MarVac Assemblies can handle a wide assortment of stranded or solid wire with gauges ranging between 2 and 24 AWG. Our advanced custom wire harness assembly processing equipment meets all WHMA/IPC-A-620 industry standards.

Our assembly processes and equipment can be effectively applied to a range of assembled products, including but not limited to:

  • Agricultural Equipment Electrical Systems
  • All Terrain Vehicles Electrical Systems
  • Appliance Electrical Systems
  • Electrical System Assemblies
  • Electrical Systems for Batteries
  • Electrical Systems for Engines
  • Gauges
  • Heaters
  • Lighting Fixtures
  • Mechanisms for Electrical Systems
  • Motors
  • Off-Road Vehicle Battery Systems
  • Power Tool Electrical Systems
  • Refrigeration Equipment
  • Welders
Learn More About Custom Wire Harness Assembly

Cable Assembly Capabilities: Box Build Assemblies

Our panel assembly and box build services are compatible with a broad range of products for many diverse industries. By performing manual assembly operations, such as drilling and riveting, we can handle complete box builds and sub-assemblies, including fuse boxes, wiring to fuse boxes, and terminal blocks. We can attach connector ends to the wiring and install them inside a panel. Additionally, we can utilize pneumatic hand tools for some assembly operations.

Common applications of our box build assemblies include the following:

  • Connector Ends
  • Control Panels
  • DIN Rail Racks
  • Fuse Blocks
  • PLC Assemblies
  • Push Buttons
  • Relays
  • Terminal Blocks
Learn More About Box Builds & Panel Assembly

Cable Assembly Capabilities: Mechanical Sub-Assembly

At MarVac Assemblies, we offer mechanical sub-assembly services with capabilities that include but are not limited to the following:

  • Capacitors
  • Cooling Fans
  • Circuit Protection Components
  • Solenoids
  • Terminal Block
  • Wire Wound Resistors

We strive to provide exceptional custom electromechanical assembly services with on-time delivery for every project. Similarly to our other production services, we can work with a range of solid and stranded wires, ranging from 22 to 000 AWG.

Specializing in OEM electronic sub-assemblies, terminating transfer wires, and soldering, the experts at MarVac Assemblies provide superior box build and bench top sub-assembly construction using authorized electronic components specified by our customers. We have a long and successful history serving a wide variety of industries, including food and beverage, general industrial, medical, transportation, instrumentation, and self-service banking.

Learn More About Mechanical Sub-Assembly

Cable Assembly Capabilities: Wire Processing

MarVac Assemblies’ custom wire processing equipment works with various types of insulated wires, and our custom cable assemblies can accommodate stranded or solid wire with gauges ranging between 2 and 24 AWG.

Our top-quality custom wire processing equipment and wiring harness services meet all WHMA/IPC-A-620 industry standards. Our assembly processes and cutting-edge equipment can be used for various applications, including:

  • Electrical System Assemblies
  • Heaters
  • Lighting Fixtures
  • Off-Road Vehicles
  • Printed Circuit Boards
  • Power Supplies
  • Refrigeration Equipment
  • Welders

MarVac Assemblies can work with PVC, rubber, silicone, and Teflon materials, and we have the following wire processing capabilities:

  • Crimping (2AWG to 24AWG)
  • Cutting of Wire (6AWG to 32AWG), Including Multi-Conductors
  • Flat Cable to Conductors
  • Marking of Wire (6AWG to 32AWG), Including Multi-Conductors
  • Wire Twisting (14AWG to 24AWG)
  • Strip and Retain
  • Terminating Ends
Learn More About Wire Processing

Cable Assembly Capabilities: Soldering

MarVac Assemblies specializes in providing sonic weld and mechanical soldering services, with capabilities that include the following:

  • Display Soldering Operations
  • Wire to Board
  • Wire to Component
  • Wire to Connector
  • Wire to Resistors

Our dedicated soldering cells work exclusively with copper material and come equipped with individual exhaust ducting. We work with a broad range of OEM suppliers and professional industries, helping them to realize innovative manufacturing solutions that facilitate lean production standards for improved products at reduced costs. We also offer design suggestions that help to improve product manufacturability.

Learn More About Soldering